Fortunately, there are several ways to prevent John Deeres 12.5-liter engine problems from occurring or becoming more serious. When it comes to John Deere Tractors, Farmers Weekly got together with a longtime John Deere expert and asked about the most common problems with John Deere tractors. During service, you may find that your machine is causing you problems. Thanks to the PDF format, in which the manual is presented, it is possible to print the entire instruction or the individual diagrams and schemes. Final Tier 4 / Stage V Selection Guide. Search my posts. 2023 epcatalogs.com John Deere 9.0L OEM Diesel Engines - Base Repair CTM400 PDF, Engines, repair manual, Free Online John Deere 9.0L OEM Diesel Engines - Base Repair CTM400 PDF Preview, John Deere Service Advisor 5.3.166 (replaces 5.2) 2022 Offline Agriculture & Turf Equipment Division, John Deere Service Advisor 5.3.166 (replaces 5.2) Offline 2022 Construction and Forestry Equipment, John Deere Diagnostic Kit EDL (Electronic Data Link V3)(Replaces EDL v2) Diagnostic Adapter, John Deere Parts ADVISOR January 2023 Offline, Caterpillar communication adapter III Kit PN 538-5051 (Replaces 466-6258) + CAT ET 2023A, JCB ServiceMaster 4 v23.2.1 02/2023 Diagnostic Software, JETI ForkLift ET (Jungheinrich Fork Lifts) 2023 v4.37 (upd. Therefore, addressing the reason behind this problem is necessary, and all that you have to do is to inspect the following things. What You Should Know, 3 Options To Put On Tomato Plants To Save From Bugs, Are Ants On Trees Good Or Bad? See your post about the 9 litre engine from deere.were the model numbers ending in h007 and below the problem engines.my combine has h003 with failed head gasket . Regardless of the cause, it can affect your machines performance and reliability. (Explanation), How To Grow Farro? These often are the one to get recalled, but in the long run have little impact on median expected engine life. One similar to consumer reports. 6090CI550 9.0L Industrial Diesel Engine. JD knew this engine had problems in this area years ago when they chose to recall the higher HP combine engine, but did not recall the lower HP . :^03X6`t:.cOT \D,u^_w$8$7g2t_b}TpfyT TOk1_PP+5eFe L'7 bgYz 2n%. Most crate engines are factory rebuilt, but they can pull a new engine off of the assembly line. Not every engine "blows up". Best thing is to convert it into a side console, using a 6030 side console if you find one, or just start from a common 2520 side console and remake the console support specific to the 6030, or put 4430 remotes on the back of the tractor with a custom "drill and tapped" 1 inch thick plate that would hold both remotes. The low-friction piston designincorporates an integral directed oil gallery, taking full advantage of the oil spray jet to improve piston and ring cooling, extendinglife. (Answered). How do you think Toyota finally admitted to the quality problems. I think you have a viable plan. All I know is this. 6.8L PowerTech. and stroke of 136 mm (5.35-in.). The users mentioned that the engine oil leaks and sometimes mixes with the coolant. it seems to be fundamental errors ,9 litre head gasket failure pull the engine apart and put more liner shims under the liners.What is it all of a sudden liner protusion has changed no one could remember what it should be .13.5 water pump bearing can wreck a complete timing geartrain.You can do all the % failure rates versus units built and lots of graphs to show each other it still does not alter one thing engine reliability has declinded you can blame the emissions stuff but its not that. This includes regularly changing the oil, checking spark plugs and other components for proper functioning, and replacing worn-out parts. Rated Engine Only at 2,100 RPM - 97/68/EC, Max. ::tyZo>}.Z`qbax&p in.) I bet they joke it would be easier to buyfrom cummins. I don't believe it is a tier IV problem either as the mfgs. In each of the charts below, you will see the following key differences: When compared to the 8.1 L engine used in prior models, the cylinder bore is 2.5 mm (0.1-in.) xrsZVIvdr]sCyNBz0RLVavz{K(eY-X5aa^X .U~Emm]eWP7Pa(X8?re1y/|UTV2sa!p~&9-8sX]vU 65O6+'Vyv It also protects John Deere components and accessories installed by an authorized service dealer. Apparently, the 7930 often deals with power-take-off (PTO) shaft drive loss issues. PowerTech PSS. (Ships within 2 working days), Windows XP 32 bit, Windows 7 32 bit, Windows 7 64 bit, Windows 8/8.1 32 bit, Windows 8/8.1 64 bit, Windows 10 32 bit, Windows 10 64 bit, Windows 11 64 bit, Wait Before Opening High-Pressure Fuel System, Minimizing the Effect of Cold Weather on Diesel Engines, Drain Intervals for Diesel Engine Coolant, Exhaust Gas Recirculation (EGR) and Variable Geometry Turbocharger (VGT), Head Gasket Joint Construction and Operation, 9.0L - C2 - Engine Coolant Temperature Below Normal, 9.0L - C3 - Coolant In Oil or Oil In Coolant, Test Engine Compression Pressure with Mechanical Gauge, Check for Excessive Engine Crankcase Pressure (Blow-by), Inspect Thermostat and Test Opening Temperature, Pressure Test Cooling System and Radiator Cap, Measure Intake Manifold Pressure (Turbo Boost), Check for Intake and Exhaust Restrictions. PowerTech Plus engines reach peak torque quickly. You're a power user moving through this website with super-human speed. //please don't change app_id and pod Seems like the high hp ones have the most problems. Noticed today some milky fluid on the floor and drops of antifreeze also drain tube was milky white. ERG was fine, diagnosis was that it was probably a sleeve protrusion. The machine will still run and even limp in to the dealer, but the crank is in two pieces. provide greater airflow with less restriction both in and out of the combustion chamber. I know of another 9 litre in a 8530 w/1800 hours that broke a crank. According to reference.com, a notable number of John Deere tractor owners report transmission problems. The cylinder head is made of a one-piece, heavy-duty special alloy gray iron casting. Camshaft is made from 1080 steel. Therefore, if this is the case, drain the fuel from the tank and fill it with the recommended one for your tractor. The engine design utilizes metric-sized components and hardware for ease of service and commonality with the remainder of the tractor. Download for Android. We used to run 3 combines and trade every year for many years and now just own 1-9770, an '08 model, with 550 engine hours and it is being rebuilt right now. Still, John Deere tractors are largely reputed for their reliability. The 97/68 EC standard is required in the European Union (EU) as an emission test, so there issomerelation to the power a tractor has as a whole functioning unit. These rates changes over time, and most lifetime curves include a inititial failure rate related to faulty parts batches and such. Your machine should have an exhaust valve as well as a gasket. Make sure to use only the correct fuel type for your John Deere 12.5-liter engine. They match the bowl-shaped combustion chamber that is part of the piston top. Thus, we have provided you with all the possible ways to troubleshoot the problems that can pop up in the 12.5-liter diesel engine. we have had 12 9770's and not one engine problem. It's not a scientific poll, but around here about 25% of the 9870's sold in the past 2 years have blown up within the first 100 hours. Furthermore, using only genuine John Deere parts when repairing or replacing any part of your engine is essential as it ensures that the engine performs better and lasts longer. 6090HF485 9.0L Industrial Diesel Engine. Owners also report issues with the warranty not extending coverage long enough to handle many of the common maintenance and repairs through the years. Most of the users of John Deere faced the leaking issue in the 112.5-liter engine. disableTracking: true 9.0. Roller camshaft followers shown on cutaway engine. Find answers regarding engine emissions, service requirements, and other commonly discussed topics. The oil spray jet provides excellent underside piston dome cooling, as well as lubrication of piston pin and pin bushing and cylinder wall lubrication. If we don't have to go any deeper, seems like a no brainer to put the 10k plus maybe another 5k in general upkeep and run it for a couple more seasons instead of 100k for a 1200 hr S660??? If any of you remember the problem I had with the fuel system of my 9220 still under warranty and the negotiations involved in order to get it fixedyou know what I am talking about. The users mentioned that the engine oil leaks and sometimes mixes with the coolant. About 300hrs /yr corn and soybeans. Engines feature a heavy-duty, high-quality gray iron block. It was $2700 for head pulled reconditioned replaced with new head gasket. From rated speed to peak torque the 8430 engine drops only 500 rpm and the 8520 will have to loose800 rpm to reach peak torque. The findings reveal that the 6620 series transmission experiences clutch pack wear if the tractor is put to serious heavy work. 4 0 obj Yes there was a problem in 9L in combines with that. I think H006 engine code (below engine serial number on same tag) was the problem, at least in 70 series combines. They fixed it with H008, which I made sure my combinpe had. I would drop over dead before I paid JD $8500 to fix a motor they screwed up in the first place. These are the two most common components that cause this engine to malfunction. One year had vertical auger bearing go out. Did most work ourselves. Pulled the engine, white junk in the pan. There is just no perfect machine. Our standard warranty not only covers OEM engines for up to 2 years/2,000 hours but also the JohnDeere parts and accessories added to a new engine by a JohnDeere engine distributor. We could not keep it from grinding corn, no matter what. - Section 02 covers the Repair and Adjustment procedures. They have another one to do right after they are done with mine. I know of a new '10 model 9770 that when they were backing it off of the truck from the factory it was knocking. It is because if there is any blockage in them, then the tractors engine will stall. 4 valves on single cylinder of a cutaway engine. John Deere. The head gasket price sounds high,but definitely cheaper than a failed motor. I agree through - when there is a problem, just fix it and quit trying to study it. Required fields are marked *. This is a factory and index manual in PDF format. Hope you find a good solution. Has never been a problem and has had great power. Yes is a lot more material going through the new combinesguess what for a quarter of a million dollars minimum they should be able to take it. This free app provides information specific to the serial number for your John Deere engine. The most common underlying cause of John Deere engine failures is the intake gasket. Several factors, including worn or damaged gaskets and seals, low oil level or quality, or a worn-out oil pump, can cause this. The first required change interval is at 3 years or 3000 hours. Now with the internet dealers can not use the old worn out saying. Once claim/failure trends have reached certain levels or concerning patterns, it prompts major revisions and recalls. Therefore, start the inspection from the oil level, and top it up if it is lower than the specified level. //disabled:true, This greatly improves economy and lowers exhaust emission levels. }, 4 Possible Reasons, 13 Handy Tips To Keep Raccoons Out Of Corn, Black Edges On Tomato Leaves: Remedies and Cure, How To Get Rid of Stinging Nettles Permanently? Shop. 485) Parts Catalog, KIA Microcat V6 OEM Spare Parts Catalog 01/2023 (with Flash player Hotfix), Mitsubishi ASA (MMC) EU, GEN, US, JP regions Parts Catalog 2023, EMS-Express, AirMail. There are a few reasons this might happen: To regain access, please make sure that cookies and JavaScript are enabled before reloading the page. Had 9770 for 7 seasons and replaced normal wear belts and chains and a couple of sensors. Registering your new John Deere engine or drivetrain component makes it easy to get warranty service if you should ever need it. settings:{ It had around 650 engine hours. larger and stroke is 7.5 mm (0.3-in.) The water-cooled particulate filter prevents the engine from overheating. This component technical manual (CTM400) covers the base information for POWERTECH 9.0 L diesel engines. Enginesprovide PTO torque rise up to 43 percent. First year we owned it engine went. Oil spray nozzles are positioned on support ribs over main bearings to supply cooled and filtered oil to the pistons. Also, it is essential to inspect your engine routinely for signs of wear or damage. visitor: { Plus, there are ways to troubleshoot problems. Its filters also have to be properly cleaned to keep the machine running smoothly. The most common problems with John Deeres 13.5 liter engines can be quite frustrating. Therefore, you need to replace the fuel filter and the tractors air filter to fix this issue. Moreover, you can also face this issue if the oil type is wrong. The exhaust filter can also cause trouble with the water-cooled exhaust. 2023 It replaces chilled cast iron from previous designs. Exhaust manifold is a two-piece divided design. Our local JD mechanic has done several of them. You've got 10 months to do the work. The mechanic also said he had never had so much trouble cleaning an old gasket off of a pan. //id: VISITOR_ID, The High Stakes of the Roundup Cancer Lawsuit: Why Billions of Dollars are on the Line, 5 Ways to Get Money for Investment Property. John Deere is easily one of the most well-known tractor brands. After inspecting the oil level, you need to check the air filter. 4WD and Track Tractors (390-640 Engine HP), Gator Utility Vehicles Attachments & Accessories, Compact Construction Equipment Loans & Leases, Operator's Manual for Construction&Forestry. Seems to me like Dutch has had more than his share of problems with the 8.1L engines. It can't be good for longevity breathing the exhaust back in the engine. This greatly improves economy and lowers exhaust emission levels. Everything You Need To Know. Do you really think there are guys on here that have no problems with their brand new equipment, yet get on AgTalk and say their engine blew up - just for the heck of it? I think I put something like 250 hrs/year on it. Find information on diesel engines and drivetrain components. Moreover, John Deere 13.5 liter engines can have trouble starting and stopping. With high wear pkg, just not a lot of metal wear on augers etc. Valves and replaceable valve seat inserts are designed to minimize flow restriction. Enough people get together file a class action lawsuit. Why would they do that. Dont have a mobile device to use the PowerAssist app? Any Budget. Sometimes, service is difficult to procure for John Deere models that arent even that old. John Deere diesel engines and drivetrain components power your OEM equipment. Is there any proof Too bad there is not a Consumer reports like, neutral party, to check reliability of farm equipment. I got a belly laugh out of "Reminds me of a girl I used to know". He had three "kits" with him. Powertech 3029.smallest engine Deere makes. Weve scoured lists of issues reported by John Deere operators to bring our readers this comprehensive list of the most common problems with John Deere tractors. Other horsepower ratings are included for reference to competitors gross or engine onlypower ratings. Roller camshaft followers (A) are an easy choice to reduce internal engine friction and improve efficiency. A defective exhaust filter can cause your tractor to produce a lot of gaseous emissions and a flooded engine. Jarrod Horning south of Kalona would be a great independent mechanic to assess the situation for you. 9.0L PowerTech Plus. Have them help you diagnose then weigh out an independent or pull the head yourself and find a machine shop to work on it. However, the procedure requires only that a production engine and radiator are used on a dynamometer test. Had a couple expensive years, but some were virtually nothing. That oil should be changed after the first 100 hours of operation. Reminds of a girl I used to know. Shimmed some sleeves, did a subpar job of it. I wouldn't hesitate to spend that kind of money on a machine that is in otherwise good shape, especially if I knew it well. }, Had like 12 to do. There are new performance characteristics of the 9.0 L engines that assure excellent performance in most any situation. A dealer service tec guessed that Deere increased the oil journal in the crankshaft at n6 cylinder. This year it did the same thing again, Best of luck. With John Deere, you get a choice of replacement and maintenance parts for all makes and ages of machines at any budget. I think all the new emissions standards are just another example of how determined this country is to commit economic suicide. Problem 2. You should consult with a mechanic if you need to fix the PPC on your Deere. Same situation occured with Deere rushing to get the 5010 on the market. The most common issue with the 13.5 liter John Deere engine is overheating, which can lead to serious damage if not addressed quickly. Its important to have your spark plugs inspected and replaced to prevent this from happening. Therefore, claim the warranty of your tractor to save money. Other times, it is caused by a dirty fuel filter. It will also lead to lower horsepower and lower fuel efficiency. This includes checking the fuel filter, fuel lines, and injectors for any signs of damage or wear. If it is low, you need to change the fuel in the tank. All John Deere 8030 Series tractors feature the reliable and proven 9.0 L (548 cu. The tools required in performing certain service work are identified in this manual. These are widely used in many heavy-duty and high-performance automotive engines. I can get 340 out of an 8520 if I pull it down far enough, but that doesn't make it a 340 PTO-hp tractor. Top factory hp rating on the . Common problems on the list include things like uneven grass cutting, slipping belts, or minor engine problems. window.topInit = function () { In addition, John Deere is known to change vendors frequently. So some John Deere tractors are bound to have problems. See your John Deere engine distributor or servicing dealer. I wanted to do it right, complete overhaul instead of just fixing the one sleeve. If your engine has this problem, it is important to check the oil pressure and repair it as soon as possible to prevent further damage. Chrysler had the same problem with some of the old Plymouth Furys back in the late 50s, but they had no sleeves,only soft blocks. All possible causes of a frozen pregnancy, 7 Residential Solar Maintenance Errors and How to Avoid Them, 4 Errors with Kitchen Renovations and How to Avoid Them, An Informative Guide to Livestock Transportation, A Tool That You Need If You are Into Live Stream. After reading this thread, I would like to know what and why you farmers accept these early engine failures? One-piece block design features generous internal webbing to provide sturdy engine structure. FarmerGrows.com is a participant of the Amazon Services LLC Associates Program, an affiliate advertising program it is designed to provide an aid for the websites in earning an advertisement fee by means of advertising and linking to Amazon.com products. They fixed it with H008, which I made sure my combine had. O well I am a old man and just trying to stay out of the way. Leaks can lead to several problems, including fire hazards and expensive repair bills. There is a procedure for the EGR cooler, tested a couple in my time at the dealer. If farmers keep paying the stupid prices they will keep sending the bills. I had to counter bore the 5010s we sold and shim up the sleeves to their proper height protrusion. delivery time: 4-20 days. Engine fuel and air systems have been redesigned to give excellent fuel consumption, improved . % Gear-driven coolant pump is integrated into front of the engine. Continuous, Heavy Duty, Intermittent. Were they not ready for release for the 2008 deadline. The 2 intake and 2 exhaust valves improve the airflow (pumping losses) both into and out of the engine. Even with your experience, you really have to look at the statistics. For those curious on overall warranty claim trends , here is a link to get you started. Oil and coolant drain intervals. Had the same issues as you before harvest. //email: VISITOR_EMAIL, The brand name of Deere & Company is an American corporation that manufactures agricultural, construction, and forestry equipment's, diesel engines, drivetrains (axles, transmissions, gearboxes) used in heavy equipment, and lawn care equipment.